China factory Lf820-K450 114.3mm Flat Top Conveyor Chains for Brew Industries

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Product Description

The main application is for conveying various food products and containers.
The 820 is a plastic version of the related. The plastic chains however have a reinforcing middle rib underneath. The link thickness is 4.0 mm (0.16 in.) for the 820-series. The links overlap, so there is no space between the links.
Plate mat.:POM/PP; Pin mat.:stainless steel
Max.speed: 80m/min lubrication; 50m/min dry
Max.length:12m; Color:white/brown; Packing unit:10ft(80links)
 
APPLICATIONS:
PACKING AND  SHIPMENT
WORK SHOPS
China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:

Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
 

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Material: Plastic
Structure: Top Chain
Surface Treatment: Low Friction
Chain Size: Pitch 38.1mm
Color: Brown/White/Others
Materials: POM/PP/PE
Samples:
US$ 6/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat top chain

Can flat top chains be used in the corrugated and paperboard manufacturing industry?

Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:

  • Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
  • Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
  • Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
  • Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
  • Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
  • Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
  • Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
  • Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
  • Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
  • Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.

In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.

flat top chain

How do flat top chains handle wear and tear in continuous operation?

Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:

  • Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
  • Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
  • Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
  • Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
  • Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
  • Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
  • Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
  • Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.

By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.

flat top chain

What are the maintenance requirements for flat top chains?

Proper maintenance is essential to ensure the optimal performance and longevity of flat top chains. Here are the key maintenance requirements for flat top chains:

  • Cleaning: Regular cleaning is essential to remove dirt, debris, and product residues from the chain’s surface. Cleaning prevents buildup that can lead to increased friction, wear, and potential chain jams. Use appropriate cleaning agents that do not damage the chain material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the chain components and prevent premature wear. The lubrication frequency and type depend on the chain material and the application’s operating conditions. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Chain Tension: Maintain the proper chain tension to prevent sagging and excessive wear. A chain that is too loose can jump or skip sprocket teeth, while an overtightened chain can cause increased wear and stress on components.
  • Inspection: Regularly inspect the flat top chain for signs of wear, damage, or misalignment. Check for any bent or damaged plates, loose pins, or broken attachments. Identifying issues early allows for timely repairs or replacements.
  • Sprocket Inspection: Inspect the sprockets for signs of wear, tooth damage, or misalignment. Worn or damaged sprockets can cause premature chain wear and affect the chain’s overall performance.
  • Environmental Considerations: Take environmental factors into account. For example, in high-temperature or corrosive environments, the maintenance routine may need to be more frequent to counteract the harsh conditions.
  • Alignment: Ensure proper alignment of the flat top chain and sprockets to avoid unnecessary stress on the chain components. Misalignment can lead to increased wear and reduced chain life.
  • Replace Worn Components: Promptly replace any worn or damaged components, such as plates, pins, or attachments. Using worn parts can lead to chain failure and potentially cause damage to other conveyor components.

Establishing a regular maintenance schedule, keeping accurate records, and following the manufacturer’s maintenance guidelines are crucial for maximizing the flat top chain’s service life and ensuring a smooth and efficient conveyor system operation.

China factory Lf820-K450 114.3mm Flat Top Conveyor Chains for Brew Industries  China factory Lf820-K450 114.3mm Flat Top Conveyor Chains for Brew Industries
editor by CX 2024-04-29

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