China Professional Alloy/Carbon Steel Flat-Top Made-to-Order Transmission Table Top Chain

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Product Description

Alloy/Carbon Steel Flat-Top Made-to-order Transmission Table Top Chain
 

Product Description

1. Material: Alloy steel / Carbon Steel / Stainless Steel 304 & 316
2. Surface Treatment: Shot peening / Zinc- plated / Nickel- plated / Dacromet- plated
 

Product name  Alloy/Carbon Steel Flat-Top Made-to-order Transmission Table Top Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc
Characteristic Fire resistant, Oil resistant, Heat resistant
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Application Cargo conveyor
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, best service, competitive price, fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

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Company Profile


 

Material: Alloy/Carbon Steel
Structure: Flat-Top Chain
Chain Size: Cc13SA
Feature: Heat Resistant
Sample: for Free
Transport Package: Plywood Case
Samples:
US$ 0/Foot
1 Foot(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat top chain

How do flat top chains handle curved conveyor layouts and turns?

Flat top chains are designed to handle curved conveyor layouts and turns with ease and efficiency. Here’s a more detailed explanation:

  • Flexibility: Flat top chains are inherently flexible, allowing them to smoothly bend and adapt to the curvature of the conveyor. This flexibility enables the chain to follow the desired path without causing jams or disruptions in the conveying process.
  • Curved Chain Tracks: Conveyor systems that require curved layouts often include specially designed chain tracks that guide the flat top chains along the desired path. These curved tracks ensure that the chain maintains proper alignment and smoothly navigates the turns.
  • Articulation Design: The articulation of flat top chains allows them to articulate freely around curves and turns. Each link in the chain can move independently, allowing for smooth transitions without compromising the integrity of the conveyed products.
  • Low Friction Materials: Some flat top chains are made from low-friction materials or have special coatings, reducing the resistance between the chain and the curved tracks. This minimizes wear on the chain and ensures smooth operation through the turns.
  • High-Speed Applications: Flat top chains are capable of handling high-speed applications, even in curved layouts. Their ability to maintain stability and accuracy during high-speed turns makes them suitable for various industries with fast-paced production lines.
  • Customizable Options: Flat top chains can be customized to fit specific conveyor layouts and turn radii. Manufacturers can adjust the chain’s pitch and width to ensure optimal performance in curved applications.
  • Consistent Product Orientation: Despite the turns and changes in direction, flat top chains maintain consistent product orientation, ensuring that products remain correctly positioned during the conveying process.

Overall, flat top chains’ flexibility, articulation design, and low friction characteristics allow them to smoothly handle curved conveyor layouts and turns. Their reliable performance in curved applications makes them a versatile choice for industries that require efficient and precise conveying through intricate conveyor paths.

flat top chain

What are the common industries that utilize flat top chains?

Flat top chains are widely used in various industries due to their versatility, durability, and ability to handle a wide range of applications. Some of the common industries that utilize flat top chains include:

  • Food and Beverage: Flat top chains are extensively used in food processing and beverage production, including applications such as bottling, canning, packaging, and conveying of food products. Their smooth, hygienic surfaces and corrosion-resistant materials make them suitable for food handling environments.
  • Automotive: In the automotive industry, flat top chains are used in assembly lines, paint shops, and other production processes where reliable and precise conveying is required. They are also used in tire manufacturing and handling applications.
  • Packaging: Flat top chains are commonly employed in packaging machinery for carton handling, case packing, labeling, and palletizing. Their ability to handle various package shapes and sizes makes them ideal for such applications.
  • Pharmaceutical: The pharmaceutical industry utilizes flat top chains in various processes, including tablet and capsule handling, bottle filling, and packaging. The chains’ cleanability and resistance to chemical exposure make them suitable for pharmaceutical applications.
  • Logistics and Distribution: Flat top chains are used in conveyor systems for material handling, warehousing, and distribution centers. They efficiently transport goods and packages through sorting and distribution processes.
  • Airport and Baggage Handling: In airports, flat top chains play a crucial role in baggage handling systems, ensuring efficient movement of luggage from check-in to loading and unloading onto planes.
  • Printing and Paper: Flat top chains are utilized in printing presses, paper manufacturing, and paper converting machinery for transporting paper rolls, sheets, and finished products.
  • Electronics: The electronics industry uses flat top chains in manufacturing processes, such as circuit board assembly and electronic component handling.
  • Automated Warehouses: Flat top chains are essential in automated warehouses and fulfillment centers, enabling the smooth movement of goods and materials through automated storage and retrieval systems.
  • Bottling and Beverage: Flat top chains are commonly found in bottling and beverage filling lines, where they handle bottles and containers during the filling, capping, and labeling processes.

These are just a few examples of the industries that benefit from the use of flat top chains. Their adaptability, robust construction, and ability to handle diverse applications make them indispensable in modern manufacturing, processing, and material handling operations.

flat top chain

What are the maintenance requirements for flat top chains?

Proper maintenance is essential to ensure the optimal performance and longevity of flat top chains. Here are the key maintenance requirements for flat top chains:

  • Cleaning: Regular cleaning is essential to remove dirt, debris, and product residues from the chain’s surface. Cleaning prevents buildup that can lead to increased friction, wear, and potential chain jams. Use appropriate cleaning agents that do not damage the chain material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the chain components and prevent premature wear. The lubrication frequency and type depend on the chain material and the application’s operating conditions. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Chain Tension: Maintain the proper chain tension to prevent sagging and excessive wear. A chain that is too loose can jump or skip sprocket teeth, while an overtightened chain can cause increased wear and stress on components.
  • Inspection: Regularly inspect the flat top chain for signs of wear, damage, or misalignment. Check for any bent or damaged plates, loose pins, or broken attachments. Identifying issues early allows for timely repairs or replacements.
  • Sprocket Inspection: Inspect the sprockets for signs of wear, tooth damage, or misalignment. Worn or damaged sprockets can cause premature chain wear and affect the chain’s overall performance.
  • Environmental Considerations: Take environmental factors into account. For example, in high-temperature or corrosive environments, the maintenance routine may need to be more frequent to counteract the harsh conditions.
  • Alignment: Ensure proper alignment of the flat top chain and sprockets to avoid unnecessary stress on the chain components. Misalignment can lead to increased wear and reduced chain life.
  • Replace Worn Components: Promptly replace any worn or damaged components, such as plates, pins, or attachments. Using worn parts can lead to chain failure and potentially cause damage to other conveyor components.

Establishing a regular maintenance schedule, keeping accurate records, and following the manufacturer’s maintenance guidelines are crucial for maximizing the flat top chain’s service life and ensuring a smooth and efficient conveyor system operation.

China Professional Alloy/Carbon Steel Flat-Top Made-to-Order Transmission Table Top Chain  China Professional Alloy/Carbon Steel Flat-Top Made-to-Order Transmission Table Top Chain
editor by CX 2023-08-30

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