China Standard Flat Top 821 Series Thermoplastic Chains (821-K750)

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Product Description

Item name: Flat Top 821 Series Thermoplastic Chains (821-K750)

Specifications:
1. Material: POM
2. Pin material: Stainless steel
3. Standard length: 3.048m=10feet(80links)
4. Maximum conveyor length: 12 meters
5. Chain pitch: 38.1mm

Plastic Conveyor Chain
Slat Conveyor Chain
Chain Conveyor
Slat Conveyor
Thermoplastic Tabletop Chain
Tabletop Chain

This thermoplastic tabletop chain is made of engineering plastic and connected using stainless steel pins. It constitutes a light-weight yet strong and silent alternative to steel chains.
It is mainly applied in food and beverage industry for conveying many kinds of containers, for example: PET bottle, Aluminum and steel can, Cartons, Trays, Packaged products, Glass, Plastic containers and so on.

Our Mission: Satisfy customer with reasonable price, reliable quality and timely delivery.

Our Vision: Develop more and more new products to satisfy our clients’ requirements.

We are sure your any inquiry or requirement will get our prompt attention.

Chain type Plate width Weight Working load(max.) Backflex radius(min) Plate thickness
mm kg/m N(21ºC) mm mm
821-K750 190.5 2.50 2680 50 4.8
821-K1000 254.0 2.95 2680 50 4.8
821-K1200 304.8 3.25 2680 50 4.8

 

Material: POM
Type: Chain Conveyor
Assembling Method: Connected with Rods
Certificate: ISO9001
Condition: New
Pin Material: Stainless Steel
Customization:
Available

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Customized Request

flat top chain

How do flat top chains handle high-speed sorting and diverting applications?

Flat top chains are well-suited for high-speed sorting and diverting applications in conveyor systems. Here’s a more detailed explanation:

  • Smooth and Reliable Operation: Flat top chains provide a smooth and even conveying surface, allowing products to move seamlessly along the conveyor without jerking or jamming, even at high speeds.
  • High-Speed Capability: Flat top chains are designed to handle high-speed applications, making them ideal for sorting and diverting products quickly and accurately.
  • Precision Diverting: The flat top chain’s design and robust construction enable precise product diverting to designated lanes or chutes, ensuring accurate product placement.
  • Attachments and Guides: Special attachments and guides can be added to the flat top chain to control product orientation and facilitate smooth diverting at high speeds.
  • Low Friction: Flat top chains often have low-friction surfaces, reducing resistance and energy consumption during high-speed operation, which contributes to the overall efficiency of the conveyor system.
  • Accumulation Capability: Some flat top chains have accumulation capabilities, allowing products to accumulate temporarily before being diverted, making the sorting process more efficient and continuous.
  • Customizable Configurations: Flat top chains can be customized to fit specific conveyor layouts and accommodate various product sizes and shapes, enhancing the versatility of the sorting and diverting system.
  • Durable and Reliable: Flat top chains are known for their durability and low maintenance requirements, making them a reliable choice for continuous high-speed operations.
  • Multi-Lane Sorting: Flat top chains can be configured to handle multi-lane sorting, allowing products to be directed to different destinations based on specific sorting criteria.
  • Integration with Automation: Flat top chains can be integrated with automated control systems, sensors, and diverting mechanisms to facilitate seamless high-speed sorting and diverting processes.

In summary, flat top chains handle high-speed sorting and diverting applications with precision, reliability, and efficiency. Their smooth operation, high-speed capability, customization options, and integration with automation make them an excellent choice for demanding conveyor systems that require accurate product sorting and diverting at elevated speeds.

flat top chain

How do flat top chains handle product orientation and positioning?

Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:

  • Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
  • Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
  • Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
  • Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
  • Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
  • Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.

Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains be used in inclined or decline conveyor systems?

Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:

  • Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
  • Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
  • Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
  • Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
  • Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
  • Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.

Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.

China Standard Flat Top 821 Series Thermoplastic Chains (821-K750)  China Standard Flat Top 821 Series Thermoplastic Chains (821-K750)
editor by CX 2023-08-07

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