China Standard Haasbelts Belt Flat Top S4090 Plastic Conveyor Chain (S4090-K450)

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Product Description

Flat Top S4090 Plastic Conveyor Chain (S4090-K450)

Plastic Conveyor Chain
Tabletop Chain
Conveyor Parts
Split Sprockets
Flat Top Chain
Flat Top Conveyor

Chain Type: S4090-K450
Plate width: 114.3mm
Sideflex Radius: 457mm
Backflex Radius: 50mm
Weight: 2.08 kg/M
Pin: Stainless Steel
This chainbelt offers a new and unique solution for sideflexing applications in plants with modular conveyor chains. The chainbelt is best suitable for conveying glass and PET containers, for exaple pet bottles with petaloid base.
 

Chain Type Plate Width (mm) Weight (KG/M) Sideflex Radius (mm)  min Working Load Backflex Radius (mm)  min
S4090-K450 114.3 2.08 457 2220 50

 

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Usage: Conveyor System
Material: Plastic
Surface Treatment: Baking Paint
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

|

Customized Request

flat top chain

Can flat top chains be used in the dairy and cheese processing industries?

Yes, flat top chains can be used in the dairy and cheese processing industries. Here’s a more detailed explanation:

  • Product Handling: Flat top chains are suitable for conveying various dairy products, such as milk, yogurt, and cheese, throughout the processing stages.
  • Cleanliness and Hygiene: In dairy and cheese processing, maintaining high levels of cleanliness and hygiene is essential. Stainless steel flat top chains are easy to clean, resistant to corrosion, and meet the strict hygienic requirements of the food industry.
  • Smooth and Efficient Conveying: Flat top chains provide a smooth and even surface, ensuring the gentle and efficient transportation of dairy products without causing damage or spills.
  • Customizable for Specific Products: Flat top chains can be customized to accommodate different types of dairy products, including cheese blocks, wheels, or slices, providing flexibility in the production process.
  • High-Temperature Resistance: Dairy and cheese processing often involve high-temperature processes such as pasteurization. Stainless steel flat top chains can withstand these temperatures without losing their structural integrity.
  • Sorting and Diverting: Flat top chains with attachments or guides can be used for sorting and diverting dairy products to different processing lines or packaging areas.
  • Cheese Aging and Ripening: In cheese production, flat top chains can be used in aging and ripening rooms, providing efficient movement and handling of cheese during the maturation process.
  • CIP Compatibility: Stainless steel flat top chains are compatible with Clean-in-Place (CIP) systems, allowing for easy and effective cleaning of the conveyor system.
  • Integration with Automation: Flat top chains can be integrated with automated systems, ensuring seamless and efficient dairy and cheese processing operations.
  • Reduced Maintenance Downtime: Flat top chains are known for their durability and low maintenance requirements, minimizing production downtime and maintenance costs.

In summary, flat top chains are well-suited for the dairy and cheese processing industries due to their product handling capabilities, cleanliness, smooth conveying, customization options, high-temperature resistance, and compatibility with automation and CIP systems. They contribute to the efficient and hygienic processing of dairy products, making them a valuable asset in these industries.

flat top chain

What are the noise and vibration characteristics of flat top chains?

The noise and vibration characteristics of flat top chains can vary depending on several factors, including the chain’s design, material, lubrication, and operating conditions. Here’s a more detailed explanation:

  • Noise Generation: Flat top chains with low-friction materials and precise articulation tend to produce less noise during operation. The flat top design reduces the rattling or clanking sounds that might occur with other types of conveyor chains. Noise can be further reduced by ensuring proper tensioning and alignment of the chain.
  • Vibration: Flat top chains are generally designed to run smoothly and maintain accurate tracking, which helps minimize vibration. However, excessive chain tension, misalignment, or worn sprockets can lead to increased vibration levels. Proper maintenance, lubrication, and regular inspection can prevent vibration issues.
  • Lubrication: Some flat top chains are designed to operate without external lubrication. These self-lubricating chains tend to produce less noise compared to chains that require lubrication. However, regular lubrication of chains that need it can also contribute to reducing noise levels.
  • Chain Speed: The chain’s speed can affect noise and vibration. Higher chain speeds can lead to increased noise levels due to the impact of the chain engaging with sprockets and the conveyor frame. Properly designed and tensioned systems can help mitigate these effects.
  • Operating Environment: The operating environment can impact the noise and vibration characteristics of flat top chains. For example, dusty or dirty environments may cause increased wear on the chain, leading to more noise and vibration. Proper cleaning and maintenance can address these issues.
  • Chain Material: The material used in flat top chains can influence noise and vibration levels. Chains made from low-friction materials or plastics tend to generate less noise and vibration compared to metal chains.
  • Tension and Alignment: Proper tensioning and alignment are essential to reduce noise and vibration in flat top chains. Tension should be adjusted to the manufacturer’s specifications to prevent excessive sagging or tightness, both of which can lead to increased noise and vibration.

Overall, flat top chains can be designed and maintained to operate with minimal noise and vibration. Proper tensioning, alignment, lubrication, and material selection play crucial roles in ensuring smooth and quiet operation, making flat top chains suitable for applications where noise reduction is important, such as in the food and beverage industry or other noise-sensitive environments.

flat top chain

What are the maintenance requirements for flat top chains?

Proper maintenance is essential to ensure the optimal performance and longevity of flat top chains. Here are the key maintenance requirements for flat top chains:

  • Cleaning: Regular cleaning is essential to remove dirt, debris, and product residues from the chain’s surface. Cleaning prevents buildup that can lead to increased friction, wear, and potential chain jams. Use appropriate cleaning agents that do not damage the chain material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the chain components and prevent premature wear. The lubrication frequency and type depend on the chain material and the application’s operating conditions. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Chain Tension: Maintain the proper chain tension to prevent sagging and excessive wear. A chain that is too loose can jump or skip sprocket teeth, while an overtightened chain can cause increased wear and stress on components.
  • Inspection: Regularly inspect the flat top chain for signs of wear, damage, or misalignment. Check for any bent or damaged plates, loose pins, or broken attachments. Identifying issues early allows for timely repairs or replacements.
  • Sprocket Inspection: Inspect the sprockets for signs of wear, tooth damage, or misalignment. Worn or damaged sprockets can cause premature chain wear and affect the chain’s overall performance.
  • Environmental Considerations: Take environmental factors into account. For example, in high-temperature or corrosive environments, the maintenance routine may need to be more frequent to counteract the harsh conditions.
  • Alignment: Ensure proper alignment of the flat top chain and sprockets to avoid unnecessary stress on the chain components. Misalignment can lead to increased wear and reduced chain life.
  • Replace Worn Components: Promptly replace any worn or damaged components, such as plates, pins, or attachments. Using worn parts can lead to chain failure and potentially cause damage to other conveyor components.

Establishing a regular maintenance schedule, keeping accurate records, and following the manufacturer’s maintenance guidelines are crucial for maximizing the flat top chain’s service life and ensuring a smooth and efficient conveyor system operation.

China Standard Haasbelts Belt Flat Top S4090 Plastic Conveyor Chain (S4090-K450)  China Standard Haasbelts Belt Flat Top S4090 Plastic Conveyor Chain (S4090-K450)
editor by CX 2024-04-22

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